Menene Canja wurin Powershift?

Menene watsa wutar lantarki? Me yasa kuke buƙatar watsawa kwata-kwata? To, domin inji shi kaɗai ba zai yanke mastadi ba. Ayyukan da muke yi tare da injunan gine-gine yana buƙatar babban gudu da ƙananan gudu, amma isasshen karfin wuta a kowane gudu.

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Matsalar ita ce injin da gaske yana fitar da shi ne kawai a cikin takamaiman kewayon RPM.

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Torque da RPM

Gudun shi a hankali fiye da wannan kewayon kuma kawai ba shi da iko. Yana iya yiwuwa a gina inji mai yawan juzu'i a kan kewayon RPM mai faɗi, amma dole ne ya zama babba har kuna buƙatar King Kong don sarrafa shi.

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Don haka muna amfani da watsawa don kiyaye injin ɗin a daidai RPM yayin da muke yin aikin da in ba haka ba zai yi jinkiri ko kuma yayi sauri ga injin ɗin. Watsawa yana ba mu sassauci don yin saurin gudu iri-iri.

Don haka, menene watsa wutar lantarki?

menene-powershift-transmission-tsari-5-Gears-da-Shafts

Saitin gears da sanduna ne waɗanda ke watsa makamashi daga injin zuwa ƙafafun tuƙi na na'ura.

Kuma wannan watsawa yana ba ku manyan abubuwa uku.

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Na farko, injin ba koyaushe yana jujjuyawa ba yayin da injin ke aiki. Kuna sanya wannan watsawa cikin tsaka tsaki kuma injin zai iya jujjuya duk da cewa injin yana tsaye.

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Na biyu, lokacin da kake buƙatar ƙarfi mai yawa da yawan juzu'i kamar don hawan matsayi mai tsayi ko tura wani abu mai nauyi kana da babban rabo a cikin watsawa. Wannan babban rabon kaya ana kiransa ƙananan kaya.

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Kuma, lokacin da kuke buƙatar gudu, kuna da ƙarancin gear rabo ko babban kaya.

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Nau'in watsawa

Akwai nau'ikan watsawa. Akwai kayan zamiya da nau'ikan synchromesh waɗanda ke amfani da guraben zamewa da kama mai gogayya na inji.

menene-powershift-transmission-tsari-10-sliding-gear-da- synchromesh-nau'o'in watsawa

Kuma akwai watsawa ta atomatik, wanda ke amfani da na'ura mai ba da hanya tsakanin hanyoyin sadarwa don kunna clutch bands. A cikin wannan watsawa, ginshiƙan ba sa zamewa amma koyaushe suna ɗimuwa. Mai sarrafa gwamna yana jin saurin gudu da lodi kuma yana jagorantar mai na'ura mai aiki da karfin ruwa zuwa kowane nau'in clutch wanda ya ba da mafi kyawun rabon kayan aiki don aikin da ake yi.

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Don daidaita tsarin, irin wannan nau'in watsawa yana samun ƙarfinsa daga haɗuwa da ruwa.

Clutch fayafai

Yantai Prestone Powershift Watsawa kamar watsawa ta atomatik ne, ta yadda kayan aikin ke lalacewa akai-akai, kuma ikon yana fitowa daga mai jujjuyawa. Amma a maimakon clutch bands, na'urar watsa wutar lantarki tana da fayafai masu kamawa waɗanda ke haɗa kayan aikin kuma waɗannan clutches ɗin da ke aiki da ruwa ba su kunna ta wani nau'in gwamna na inji ba, amma ma'aikacin da kansa ke kunna shi.

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Kamar yadda kuke gani, idan kun fahimci waɗannan clutches na hydraulic diski, zaku sami kyakkyawar fahimta game da watsa wutar lantarki gabaɗaya.

Bari mu gina ɗaya daga cikin waɗannan clutches daga ƙasa kuma za ku ga wasu ƙwararrun injiniya. Ka yi tunanin sandar da aka yanke a samanta da kuma diski mai harsunan da suka dace da tsagi.

Kamar yadda kuke gani, fayafai irin wannan na iya zamewa baya da baya a cikin ramuka amma ba zai iya jujjuya kansa ba daga ramin.

Yanzu ka yi tunanin wani Silinda mai tsagi da aka yanke a cikin samansa da kuma diski mai harsuna don zamewa a cikin waɗannan tsagi.

Har ila yau, diski na iya zamewa baya da gaba amma saboda harshe a cikin tsarin tsagi diski ba zai iya juyawa ba tare da silinda ba.

Idan za ku ɗauki ramin da aka tsaga kuma sanya shi a cikin silinda da aka tsaga da sauran fayafai, ta yadda za a iya tura diski ɗaya zuwa silinda yayin da ke kusa da shi yana harshe zuwa ga shaft, za ku sami farkon kama.

Duk fayafai da ke cikin wannan injin na iya zamewa da baya da baya, amma wasu fayafai suna juyawa da silinda kawai yayin da wasu ke juya kawai da sandar.

Hydraulics

Idan an shigar da piston a ƙarshen ɗaya, kuma an ba da hanya don man fetur mai girma, to an kammala aikin. Ka yi tunanin cewa silinda yana juyawa kuma shaft ɗin ba. Idan mai ya tilasta piston a kan fayafai, fayafai suna danna tare suna samar da sanwici… sanwicin gogayya. Fayafai na Silinda, danna fayafai akan shaft yana sa tsarin gabaɗaya ya juya azaman naúra ɗaya. Kuma wannan shine yadda ma'aunin hydraulic ke aiki. Yantai Prestone ya gyara wannan ainihin tsarin kuma yakamata ku fahimci wasu waɗannan gyare-gyare. Amma kafin ku iya fahimtar gyare-gyare, kuna buƙatar sanin wasu ƙa'idodi na asali na hydraulics.

Anan akwai pistons guda biyu a cikin silinda mai cike da mai. Idan ka danna piston A man yana watsa matsa lamba zuwa duk saman ciki, amma kawai saman da ke ba da wannan matsa lamba shine kasan sauran piston, piston B.

Idan duka pistons girman ɗaya ne, lokacin da ka danna ƙasa a kan piston A to piston B zai tashi daga cikin Silinda da sauri kamar yadda A ke tawayar, kuma da ƙarfi sosai.

Idan piston B ya fi fistan A, lokacin da ka danna ƙasa A, ƙaramin piston B zai tashi daga cikin Silinda da sauri fiye da yadda A yake tawayar, amma da ƙasa da ƙarfi. Kuna cinikin sauri don ƙarfi.

Idan kasan fistan B ya fi piston A girma, lokacin da A ya baci, B zai tashi daga silinda a hankali fiye da yadda A yake baƙin ciki… amma tare da ƙarin ƙarfi. Anan kuna samun ƙarfi don musayar saurin gudu. Kuna iya ganin cewa adadin fistan yana ƙayyade yadda piston ke motsawa da sauri da kuma yawan ƙarfi.

Yanzu kun shirya don fahimtar fistan matakin Yantai Prestone. Piston a ciki yana da saman biyu. Lokacin da aka tura mai zuwa piston, da farko yana aiki ne kawai akan ƙaramin saman piston mataki. Piston yana motsawa da sauri zuwa fayafai, amma ba tare da iyakar ƙarfi ba.

Kamar yadda fayafai da aka matse ke haifar da juriya ga motsin piston, ana tilasta mai a kusa da gefuna na ƙaramin fistan kuma ya fara aiki akan ƙarin saman, yana ba da ƙarfi sosai. Za ku ga cewa wasu clutches suna amfani da piston mataki na sama wasu kuma suna amfani da piston mataki na ƙasa. Ko ta yaya, ƙa'ida ɗaya ta ƙunshi, mafi girman saman mafi girman ƙarfin.

Don haka ƙirar fistan matakin da Yantai Preston ya keɓance yana aiki tare da juriya na diski don samar da sauri, santsi, da aikace-aikacen ƙarfi. Ya zuwa yanzu mun yi magana ne kawai game da amfani da kama. Bari mu kalli yadda ake sakin kama.

Da farko, dole ne ku saki matsa lamba mai daga bayan piston. Wannan yana ba da izinin dawo da maɓuɓɓugan piston, waɗanda piston mai motsi ya matsa, don tura piston daga fayafai. Amma sakin man fetur bai yi aikin gaba daya ba. Wasu daga cikin man na iya komawa baya ta hanyar shiga.

Ƙarfin Centrifugal

Amma saboda ganga yana jujjuyawa cikin sauri, mai yana gudana da ƙarfi ta tsakiya zuwa wajen drum ɗin yana sa kubuta ta tsakiyar mashigar shiga cikin wahala. Amma idan ƙarfin centrifugal ya haifar da matsala, to centrifugal force zai iya magance matsalar.

Akwai ƙwallo mai duba, wanda aka saka a cikin ramp a gefen waje na drum.

Kwallon tana jujjuya tudu saboda ƙarfin centrifugal, yana bayyana hanyar tserewa ga mai. Wannan ƙwallon yana ba da izinin sakin kama da sauri.

Lokacin da aka sake shigar da kama, babban matsi na man fetur yana tilastawa ƙwallon ƙafa a cikin wuyan hanyar tserewa yana hana asarar matsi.

Aka gyara

Don haka yanzu kun san game da wasu gyare-gyaren da Yantai-Prestone ya ƙera a cikin ɗigon ruwa na isar da wutar lantarki: Piston Mataki, da Bawul Check Valve. Amma har ya zuwa yanzu kuna duban siffa mai sauƙi na kama.

Anan akwai zane don ba ku kyakkyawar fahimtar yadda ainihin abin yake kama.

Ƙananan da manyan saman fistan mataki.

Fayafai -

Piston ya dawo ruwa -

Hanyar shiga -

Kuma hanyar tserewa ƙwallon ƙwallon ƙafa.

Anan ne nazarin yadda mai ke kunna kama. Ana aika mai mai ƙarfi ta hanyar shigar mai yana tilasta piston cikin fayafai da matsa maɓuɓɓugan dawo da piston.

Lokacin da aka saki matsa lamba mai yana tserewa daga hanyar shiga, amma kuma ta hanyar bawul ɗin duba ball mai aiki da tsakiya.

Menene Canja wurin Powershift?

Watsawar canjin wuta ba komai bane illa jerin waɗannan kamannun waɗanda ke kulle gears da sanduna tare don zaɓar ma'auni daban-daban na gear ko tsaka tsaki. Wannan Watsawa ta Powershift yana da kama ɗaya don kowane ɗayan gudu huɗu, da kama ɗaya don yanayin gaba, wani kuma don juyawa. Don haka watsawar saurin gudu huɗu yana da jimlar clutches na hydraulic guda shida. Kuma duk lokacin da abin hawa ke motsawa, biyu daga cikin clutches za a haɗa su: ko dai gaba ko baya da kuma ɗaya daga cikin clutches na sauri guda huɗu.

Ana kunna waɗannan ƙuƙuka ta hanyar na'urar da ake kira bawul ɗin sarrafawa, wanda za ku ga an ɗora a saman akwatin watsawa. Wannan bawul ɗin sarrafawa yana yin abubuwa biyu - yana sarrafa adadin man fetur zuwa ƙugiya, kuma, yana ba da izini ko hana kwararar mai zuwa nau'i-nau'i daban-daban.

Kamar yadda jami'an tsaro ke aika mai zuwa wata hanya da hana shi tafiya ta wata hanya. Da farko bari muyi magana game da yadda bawul ɗin ke daidaita matsa lamba.

Ana fitar da mai a cikin bawul ta hanyar famfo nau'in gear, wani lokaci ana kiran famfo cajin mai canzawa. Amma kamannin suna aiki mafi kyau a cikin iyakataccen kewayon matsi.

Bawul ɗin mai sarrafa matsa lamba yana ƙunshe da taurin bawul spool mai aiki a cikin madaidaicin ƙusa. Mai shiga watsawa daga famfon caji dole ne ya wuce ta bawul ɗin sarrafawa. Bayan wucewa ta bawul ɗin, zai yi amfani da kama mai sauri kuma ya tsaya. Lokacin da aka dakatar da kwararar mai a cikin kama, matsa lamba yana ƙaruwa kuma mai yana gudana ta hanyar da ke bayan spool yana tilasta spool don matsawa da maɓuɓɓugar ruwa. Yayin da spool ke motsawa, yana buɗe tashar jiragen ruwa wanda ke ba da damar wuce gona da iri don cajin mai juyawa. Wannan duk yana faruwa a cikin ɗan daƙiƙa kaɗan.

Ruwan bazara wanda ke riƙe da tashin hankali a kan spool shine abin da ke daidaita matsa lamba a cikin watsawa.

Ana amfani da na'urori masu kama da juna don kunna clutches daban-daban.

Bayan mai ya wuce spool mai sarrafa matsa lamba, yana gudana zuwa spool gaba/ baya. Lokacin da spool ke cikin wannan matsayi, ana kunna kama da gaba.

A cikin wannan matsayi ana kunna kama da baya.

Wannan matsayi yana ba ku tsaka tsaki.

Ƙofa na gaba shine spool wanda ke ba ku na farko, na biyu, na uku, ko na huɗu.

Na farko….

Na biyu….

Na uku....

Ko na hudu…. Kuma saboda spool na gaba ya kasance mai zaman kansa daga spool ɗin zaɓin saurin, kuna iya samun kowane ɗayan waɗannan gudu a baya da gaba.

Don haka za ku iya ganin cewa akwai ainihin spools guda uku da ke cikin bawul ɗin sarrafa watsawa:

Na farko spool mai daidaita matsi,

Wanda ya baka gaba ko baya,

Kuma wanda ke ba ku zaɓin saurin gudu.

Za ku sami ƙarin cikakkun bayanai game da kwararar wutar lantarki don kowane watsa wutar lantarki a cikin littafinsa.

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To… game da shi ke nan. Menene watsa wutar lantarki? Watsawar wutar lantarki ba komai bane illa jerin kamanni waɗanda ke kulle gears da shafts tare don zaɓar ma'auni daban-daban na gear da yanayin gaba ko baya…. Kuma ana yin wannan zaɓi ta hanyar bawul ɗin sarrafa watsawa wanda ke aika mai zuwa duk ƙugiya da ma'aikaci ya zaɓa.

Yantai CNR Underground Mining Loaders (LHD)

PRST Powershift watsawa

Basic Powershift Transmission Lecture

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